Electroplated diamond grinding wheels are widely used in horizontal honing machines for various machining applications. These wheels offer several advantages such as high efficiency, long lifespan, and excellent precision. However, to ensure their effective use, it is important to have a comprehensive understanding of their features, selection criteria, and proper handling techniques. This guide aims to provide a detailed overview of the use of electroplated diamond grinding wheels in horizontal honing machines.
Features of Electroplated Diamond Grinding Wheels
Electroplated diamond grinding wheels have distinctive features that make them suitable for horizontal honing machines. Firstly, these wheels have a single-layer coating of diamond particles, which provides excellent cutting ability and heat dissipation. The diamond particles are uniformly distributed, ensuring a consistent grinding performance. Additionally, the electroplated coating allows for easy exposure of fresh diamond particles during the grinding process, ensuring a self-sharpening effect and prolonged lifespan.
Selection Criteria
Choosing the right electroplated diamond grinding wheel is crucial for achieving optimal results in horizontal honing machines. Several factors need to be considered during the selection process. Firstly, the grit size of the wheel should be chosen based on the material being machined. Finer grit sizes are suitable for hard and brittle materials, while coarser grit sizes are better for softer materials. The concentration of diamond particles and the bond type also affect the grinding performance. Higher particle concentration and softer bond are preferred for softer materials, while lower particle concentration and harder bond are suitable for harder materials.
Handling and Maintenance
Proper handling and maintenance of electroplated diamond grinding wheels are essential to ensure optimal performance and prolong their lifespan. It is important to handle the wheels with care, avoiding any impacts or dropping that could lead to damage. Before mounting the wheel on the horizontal honing machine, it should be inspected for any visible defects or irregularities. During operation, it is crucial to ensure proper coolant flow and temperature control to prevent overheating. Regular cleaning of the wheel surface and periodic dressing are also necessary to maintain its cutting efficiency.
Conclusion
Electroplated diamond grinding wheels offer great benefits in horizontal honing machines, providing high efficiency and precision in various machining applications. Understanding the features and selection criteria of these wheels is essential for achieving the desired results. Furthermore, proper handling and maintenance practices are crucial to ensure their longevity and consistent performance. By following this guide, operators can make the most out of electroplated diamond grinding wheels in horizontal honing machines, enhancing their productivity and quality of work.
New Diamond Tools Company
We manufacture and supply the following products:
Grinding Wheels Series: diamond grinding wheels, CBN grinding wheels,
Honing Tools Series: honing sticks/honing stones,honing mandrels,honing heads,
Superhard Coated Abrasives Series: sanding belts, abrasive flap discs, abrasive wheels,
Optical Glass Processing Tools Series: various grinding wheels and diamond pellets.
If you are interested in our products, please email us. We are sincerely looking forward to cooperate with you.